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5. Li Batt support – Consumer to retailer

5. Li Batt support – Consumer to retailer

Encourage consumers to ask questions about the policies and practices your company has in place to ensure the safe handling, storage, and disposal of Li Batts by you as a retailer and your staff. Be prepared to explain how you approach:

  • Lithium Battery Safety Training
  • Battery Inspection and Testing
  • Appropriate Battery Chargers for Private Use
  • Safe Charging Stations for Public Use (if applicable)
  • Battery Capacity Disclosure at Point of Sale
  • Battery Disposal and Recycling
  • Transportation Guidelines – no Li Batt of any capacity over 100Wh/4Ah should be transported as anything other than Dangerous Goods; other traditional batteries – e.g. spillable, sealed lead acid (SLA), absorbent glass matt (AGM), or gel – may be shipped as non-Dangerous Goods provided they are undamaged, clean, and have their terminals protected; always check with the battery manufacturer for recommended transport modes
  • Storage and Shelf Life
  • Battery Safety Information
  • Recall Management – Product Registrations and Staying Informed
  • Incident Reporting and Investigation

4. Li Batt support – Retailer to consumer

4. Li Batt support – Retailer to consumer

To ensure the safe handling, storage, and disposal of assistive technology products that contain Li Batts – including, but not limited to, mobility scooters, powered wheelchairs, stair-and-home lifts – BHTA is asking its members to ensure the following issues are covered during sales, orientation, and aftercare. Companies will have differing practices and processes, but the overall aim should be to promote environmental sustainability, protect customers and employees from potential hazards, and comply with relevant regulations. 

De minimis, companies should take the steps below; we strongly encourage documentation of these steps as a matter of good practice and to facilitate conversations with business insurers, who are increasingly asking for this information as a condition of coverage.

All consumer advice should begin and end with a reminder to always follow the manufacturer’s stated Li Batt instructions with regard to use, charging, transport, and recycling.

Battery charging instructions

Explain the proper charging procedure for the lithium battery. Advise the customer to use the provided charger and avoid using aftermarket or incompatible chargers. Emphasise the importance of not overcharging the battery to prevent damage.

Initial charging

Instruct the customer on how to cycle the battery before their first use. Be very clear about the safety and lifecycle implications of proper Depth of Discharge (DoD) practices with Li Batts. International shipping regulations require that any batteries – Li Batts or traditional – must be at least 25-30 percent charged when shipped; confirm your battery manufacturer’s safe initial charge level, communicate this to customers, and inform them that deviance from the safe initial charge level (especially in goods delivered by remote sale rather than physical/showroom sale) should be reported to the retailer as a possible problem before first use of the product.

Charging frequency

Instruct the customer how to cycle the battery during ongoing use, in accordance with manufacturer’s instructions (general Li Batt good-practice is to ensure a full charge no less frequently than every 4-6 weeks; check with your manufacturer for each battery type/application you supply). Be very clear about the safety and lifecycle implications of proper Depth of Discharge (DoD) practices with Li Batts (i.e. frequency of charge).

Storage recommendations

Explain the manufacturer’s recommended practices for storing the powered device and its batteries – especially when not in use for an extended period (e.g. “hibernating” a mobility scooter during winter months).

Temperature considerations

Inform the customer about the safety and lifespan effects of extreme temperatures on Li Batts (e.g. avoiding exposing the battery to excessive heat or cold, as it can impact performance and longevity).

Battery maintenance

Discuss essential Li Batt maintenance regimes, e.g. keeping the battery and the device it powers clean; how to inspect battery terminals for any signs of corrosion; how to monitor battery performance.

Charging safety precautions

Advise the customer never to leave a Li Batt device charging unattended for long periods and to avoid charging devices overnight or otherwise in periods of inattentiveness. Check your manufacturer’s recommended practices; most advise charging devices at room temperature, and many will specify whether and how to remove batteries from the powered device when charging (which be an important consideration for safe, normal operation of the battery management system (BMS), a key component for safe Li Batt use). 

Under no circumstances should a Li Batt-powered assistive technology device be charged outdoors or in a space open to weather; battery chargers are not rated for outdoor use.  Customers should check their local building regulations – especially tenants in group or shared accommodation – with regard to Li Batt-powered assistive technology device.

Battery life expectancy

Set clear, realistic expectations about the approximate lifespan of the Li Batt and factors that can affect its longevity, such as usage patterns and charging habits.

Lithium battery image

Weight limitations

Ensure the customer is aware of the weight capacity of the device and how exceeding it can impact battery performance and overall functionality and safety.

Warranty coverage

Explain clearly the warranty coverage for the device and its Li Batts, including any specific warranty terms related to battery replacement.

Recycling and disposal

Instruct the customer to return old or damaged Li Batts to an appropriate take-back scheme or electronic waste handler retailer for proper recycling and disposal, highlighting the special concerns around proper Li Batt handling. 

If using third-party transport, no Li Batt of any capacity over 100Wh/4Ah should be transported as anything other than Dangerous Goods. Other traditional batteries – e.g. spillable, sealed lead acid (SLA), absorbent glass matt (AGM), or gel – may be shipped as non-Dangerous Goods provided they are undamaged, clean, and have their terminals protected; always check with the battery manufacturer for recommended transport modes.

User manual and safety guidelines

Show the customer the part of the device user manual that includes specific instructions for the device and its Li Batt – or, better, provide them with a stand-alone excerpt/precis of device-specific Li Batt practices – and emphasise the importance of following safety guidelines at all times. At a minimum, emphasise the following to consumers:

  • Never fit Li Batts to a device that was not specifically designed to be powered by Li Batts – avoid “after-market” conversion products and services and follow all manufacturer instructions
  • Only buy Li Batt-powered devices, chargers and batteries from reputable retailers; register your product with the manufacturer and check the product isn’t subject to a product recall
  • Always use the manufacturer-approved charger for the product, and if you spot any signs of wear and tear or damage buy an official replacement charger for your product from a reputable seller
  • Do not charge batteries or store your device near combustible or flammable materials
  • Avoid storing mobility scooters or powerchairs on escape routes or in communal areas of multi-occupancy buildings, where – in the event of a fire – they might compromise escape routes
  • Never leave your device charging overnight or when you are away from the property – always keep it in sight
  • Make sure you charge your device in a well-ventilated area and do not cover the battery
  • When charging always follow the manufacturer’s instructions
  • Always unplug your charger when it is finished charging
  • Ensure you have working smoke alarms, especially in the area where you are charging your Li Batt device

Troubleshooting and warning signs

Inform the customer about common Li Batt-related issues they might encounter and the steps they can take to troubleshoot and resolve them, advising on how/when to seek professional assistance. At a minimum, emphasise the following to consumers:

  • Be alert to factors that can damage a Li Batt, or could lead to damage, malfunction or failure, including: overcharging, overheating, penetration of the physical battery casing, repeated underperformance or rapid draining, crushing forces that damage the physical battery casing, signs of short circuit
  • Critical warning signs of Li Batt failure, including: the battery appearing to bulge or swell, discharging too fast, and/or being hot to the touch
  • If a Li Batt overheats, hisses, or bulges, immediately move the device with the battery away from flammable materials and place it on a non-combustible surface; if it is safe to do so, put the device and battery safely outdoors to burn out
  • In the event of a Li Batt fire, NEVER attempt to tackle it yourself; it is important to remember water isn’t effective at extinguishing a Li Batt fire and can actually make it worse – Get out, Stay out, Call 999

Customer support

Let the customer know all their support options – retailer, device manufacturer, battery manufacturer; including contact details –  for questions, concerns, or assistance related to the device and its Li Batt.

All consumer advice should begin and end with a reminder to always follow the manufacturer’s stated Li Batt instructions with regard to use, charging, transport, and recycling.

3. Not all Li Batts are the same

3. Not all Li Batts are the same

Li Batts come in several different types, or chemistries. This guidance does not seek to describe all Li Batt types, and any Li Batts of any chemistry should be treated with special care due to unique safety factors that make them different from other, more traditional battery technologies (see Sections 7-8 for more detail). Between two of the most commonly-used Li Batt chemistries in health and social care (H&SC) devices (e.g. mobility scooters, powered wheelchairs, stairlifts), it is important to note several distinctions.

Lithium nickel / manganese / cobalt oxides (Li-NMC)

Li-NMC Batts are mixed-metal oxides of lithium, nickel, manganese and cobalt, commonly used in lithium-ion batteries (as cathode material) for mobile devices and electric vehicles (aluminum is also sometimes found in Li Batts of this type). Li-NMC Batts are among the lightest, most efficient, and most energy-dense chemistries, and their use is widespread.

Key Li-NMC Batt components (nickel, manganese, and cobalt), however, are expensive, supply-constrained, and subject to both human-rights and environmental concerns. Moreover, when Li-NMC Batts are damaged – due to improper charging, short-circuit, impact damage, or crush damage – they can produce very dangerous conditions including:

  • Release of toxic gases
  • Extremely energetic and hard-to-extinguish fires (see Section 8 for a more detailed description of materials combustibility, including “thermal runaway”)
  • Explosions
Lithium battery image

Lithium ferro-phosphate, sometimes aka lithium iron phosphate (LiFePO4)

A LiFePO4 Batt is a type of lithium-ion battery using lithium iron phosphate as the cathode material, and a graphitic carbon electrode with a metallic backing as the anode. Compared to Li-NMC, LiFePO4 chemistry yields a battery that is 20 percent heavier, less energy-dense, and sometimes more expensive (due in part to it being less widely used currently).

Unlike Li-NMC, however, LiFePO4’s non-lithium components (iron and phosphate) are much more common in the Earth’s crust – and they last longer (c. 1,000 – 2,500 cycles) than Li-NMC (c. 650 – 1,000 cycles); see Section 7 for a more detailed description of cycle life.  Most importantly, compared to other Li Batt chemistries[i], LiFePO4 Batts have significant safety advantages:

  • Much greater thermal and chemical stability – in part due to the absence of flammable electrolyte in LiFePO4 Batts – which reduces significantly the risk of “thermal runaway”
  • Greater physical and structural stability, which reduces the risk of impact damage or crush damage
  • Greater chemical durability and resilience, which reduces the risk of fire/explosion in the event of mishandling (due to physical damage or improper charge damage) and increases battery stability across a greater range of atmospheric temperatures

[i] For more detail, please see the ‘Comparison to other battery types’ section of the Lithium iron phosphate battery Wikipedia page [accessed 13-Oct-23].

1. Introduction

1. Introduction

As the UK’s industry representative for assistive technology in the health & social care sector (H&SC), the British Healthcare Trades Association (BHTA) and its members are committed to helping people live healthier, more independent lives. Our member-companies do this by providing safe, effective, and environmentally responsible technologies – the right products and services, at the right time, and the right value.

Like other products powered by rechargeable batteries, mobility scooters, powered wheelchairs, and homelifts increasingly feature Lithium Battery (Li Batt) technology. BHTA has been asked by its members to highlight safe practices for use, maintenance, and disposal of Li Batts. 

Working with industry, policy-makers, and environmental advisors, BHTA is assembling B2B guidance for each of the participants in the Li Batt lifecycle – manufacturers, distributors, and retailers[i]. Given Li Batts’ unique health & safety and environmental risks, however, we are publishing immediately this B2C guidance for retailers to provide to consumers.


[i] This guidance will comprise five parts; the first two will support assistive technology companies that make, sell, or use Li Batts with their own practices; the final three will define processes and responsibilities between the four parties with a stake in Li Batt lifecycle responsibility (Manufacturers, Distributors, Retailers, Consumers).  The five parts – and the topics covered in each – are:

  1. Policy
  2. End-of-Life Disposal
    • Objectives
    • Scope
    • Definitions
    • Reference
    • Risk Assessment
    • Procedures
    • Work-Flow Diagram
  3. Manufacturers & Distributors/Retailers
  4. Distributors/Retailers & Consumers (sales and aftercare)
  5. Consumers & Manufacturers/Distributors/Retailers (battery recycling and end-of-life disposal)
    • Safe Use & Maintenance
    • Marking
    • Packaging
    • Labelling
    • Transport
    • Damaged Goods
    • References (UK regulations)
    • Specialist Packaging